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Process Meter Buying Guide: Everything You Need to Know Before Buying [2025]

A process meter is an essential tool for technicians working in industrial automation, calibration, and maintenance. Unlike a standard digital multimeter, a process meter combines measurement and source functions, making it ideal for troubleshooting and verifying sensors, transmitters, and control loops. Choosing the right model requires an understanding of features that directly impact your workflow.

Fluke 725 Multifunction Process Calibrator

⚑ Key Measurement Capabilities

A process meter should cover both electrical and process signals. Important functions include:

  • DC and AC voltage measurement
  • Current measurement, especially 4–20 mA loops
  • Resistance and continuity testing
  • Frequency and duty cycle checks

These allow one instrument to handle a wide range of tasks in the field.

Fluke 787 ProcessMeter

Check Fluke 787B Price on Amazon

πŸŽ›οΈ Sourcing and Simulation

What makes a process meter different from a standard meter is its ability to source and simulate signals:

  • Generate or simulate 4–20 mA loop current
  • Source DC voltage for testing input responses
  • Provide loop power (24 V) to drive transmitters

This makes the device not just a measurement tool, but also a loop calibrator.

πŸ”’ Accuracy and Stability

Calibration requires precision. Look for:

  • High-resolution display with 0.01 mA steps
  • Tight accuracy specifications (Β±0.05% or better for DC current)
  • Stable output when sourcing signals

Fluke 789 ProcessMeter, Includes Standard DMM Capabilities, Measure, Source, Simulate 4-20 mA signals, and Built-In 24 V Loop Supply

Check Fluke 789 Price on Amazon


πŸ› οΈ Ruggedness and Build

Industrial environments can be tough, so durability matters. A solid process meter should include:

  • Drop protection and a strong case
  • Dust and moisture resistance (IP rating)
  • Long battery life when sourcing

πŸ“‘ Advanced Features

Some process meters include extras that can save time:

  • Data logging to track readings over time
  • HART communication support for smart transmitters
  • Auto step and ramp for testing responses
  • Span check buttons for fast 0% and 100% loop verification

🧰 Ease of Use

Look for:

  • Simple, intuitive controls
  • Clear backlit display
  • Portable size without sacrificing features

πŸ“Š Fluke 787B vs 789 Comparison

Two of the most popular process meters are the Fluke 787B and Fluke 789. Here’s how they compare:

FeatureFluke 787BFluke 789
Core FunctionLoop calibrator + DMMSame, with additional process features
Voltage RangeUp to 1000 V AC/DCUp to 1000 V AC/DC
Current Sourcing0–20 mA or 4–20 mA0–20 mA or 4–20 mA
Loop PowerNot includedBuilt-in 24 V
HART 250 Ξ© ResistorNot includedIncluded
Display FeaturesmA and % span, step/ramp functionsSame, plus span check buttons
AccuracyHigh accuracy for voltage and currentSimilar accuracy, with enhanced functionality
BuildRugged, portable, ~600 gSame form factor
SafetyCAT III 1000 V, CAT IV 600 VSame
Price RangeπŸ’²Check PriceπŸ’²Check Price

βœ… Which Should You Choose?

  • Fluke 787B is the better option if you mainly need measurement and loop sourcing without requiring built-in loop power or HART features. It’s reliable, precise, and more affordable.
  • Fluke 789 is designed for technicians who frequently work with transmitters, need to power loops in the field, or deal with HART-enabled devices. It costs more, but its built-in extras make it a true all-in-one solution.

🎯 Final Thoughts

When selecting a process meter, focus on measurement accuracy, sourcing capabilities, durability, and usability. For most users, either the 787B or 789 will cover all process calibration needs. The decision comes down to whether built-in loop power and HART support are worth the premium.

Fluke 789 ProcessMeter, Includes Standard DMM Capabilities, Measure, Source, Simulate 4-20 mA signals, and Built-In 24 V Loop Supply